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Unlike metal or plastic, wood is living material. Its use for making such precise objects as musical instruments requires careful preparation, beginning with seasoning.
When a tree is felled it is full of sap, which needs a fairly long time to disappear. The wood can only be used when this is over. During seasoning, tensions appear which usually result
in deformation or cracking, after which it becomes more stable. This takes several years when done naturally, but the duration can vary with the thickness of each piece. Sawing logs into planks or squares can accelerate the process.
As a rule of thumb one year is allowed per centimetre.
Old woodworkers used to cut their trees, in winter, when they are at rest, and in the last quarter of the moon, when its tidal effect attracts the remaining sap towards the roots. Trees cut
then are less prone to rotting and attacks by insects and fungus. This observation was the result of many years' experience. Some modern instrument makers take this into account, and observe the best times for cutting.
Seasoning requires a cool, dry and shady place. Boxwood is often dried in logs, stacked vertically against the walls. Planks and squares are laid down horizontally separated by strips of dry wood to ensure good ventilation.
To reduce the risk of deformation the pieces are cut up so that the wood fibres are as close as possible along the length of the instrument. To ensure this, boxwood logs can be split rather than sawn.
The instrument blanks are left to rest for some time after having been turned into cylinders, and again after the initial boring to ensure maximum stability. before being transformed into recorders.
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When making the head joint the the wood's growth rings are generally set vertically. This reduces the risk of cracks near the windway, since these are more prone to happen across the rings, as shown in the drawing opposite.
Moisture absorption is also better this way, since condensation formed while blowing can penetrate between the fibres this way. Most old instruments were made like the recorder n° 1 in the drawing, as are the majority of hand made recorders today.
For technical reasons, industrial recorders are often made like the recorder n° 2. There is less danger of a windway crack in the instrument n° 1.
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The red arrows show where the risk of cracking is greatest.
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Moisture absorbtion is also better when the growth rings are vertical, particularly on the block, because it can penetrate more easily between the wood fibres.
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